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4G Fiberglass Antenna for Marine Environments

2025-07-11

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  4G fiberglass antenna for marine environment: technical characteristics and applications

  The marine environment places extremely stringent requirements on communication equipment. High salt fog, strong ultraviolet rays, drastic temperature and humidity changes, and typhoon-level winds and waves will cause the performance of traditional metal antennas to degrade within 6-12 months. With the unique advantages of material and structural design, 4G fiberglass antennas have become an ideal choice for scenarios such as ship communications and offshore platform monitoring. Its service life in the marine environment can reach 5-8 years, which is 3-5 times that of metal antennas.

  Core technical challenges in the marine environment

  The multi-dimensional erosion of the marine environment poses multiple threats to antennas: the salt fog concentration can reach 35mg/m³ (2-3 times that of coastal areas), which will cause electrochemical corrosion of metal parts; the intensity of ultraviolet radiation (annual cumulative ≥80MJ/m²) accelerates material aging; the continuous vibration caused by the ship's turbulence (10-2000Hz/10g) is easy to cause the interface to loosen; extreme temperature differences (-20℃ to 60℃) cause thermal expansion and contraction fatigue of components. In addition, the multipath effect caused by wave reflection will cause the fading depth of 4G signals to reach 15-20dB, which puts forward special requirements for the anti-fading ability of the antenna.

  Marine adaptability design of glass fiber antenna

  Material anti-corrosion reinforcement

  The glass fiber composite material (VE-GFRP) based on vinyl ester resin has a weight loss rate of <0.1% after 5000 hours of salt spray resistance (ASTM B117 standard test), which is much lower than epoxy resin-based materials (0.3%). The surface of the antenna shell adopts fluorocarbon coating (dry film thickness ≥50μm), which has an ultraviolet absorption rate of 99%. After 1000 hours of QUV aging test, the gloss retention rate is >85%, without cracks or powdering.

  Metal parts (such as connectors) are made of 316L stainless steel, with gold-plated contacts (thickness ≥5μm). The contact resistance change in salt spray environment is <10mΩ/year, and the plug-in life is ≥500 times and still maintains good conductivity. By embedding all metal connectors into the glass fiber matrix (depth ≥5mm), electrochemical isolation is formed to completely eliminate the hidden danger of crevice corrosion.

  Structural mechanics optimization

  In response to the swaying of the ship and the impact of wind and waves, the antenna adopts a streamlined aerodynamic design (drag coefficient Cd=0.6), and the wind pressure under a level 12 typhoon (wind speed 32.7m/s) is ≤3000Pa, and the reinforced flange base (tensile strength ≥50kN) is used to ensure a stable installation. The internal radiation unit is fixed by an elastic damping bracket, which can absorb more than 90% of low-frequency vibrations (10-50Hz) to avoid fatigue fracture of welds.

  In order to cope with the tilt of the hull (±30°), the antenna adopts a wide-angle beam design with a horizontal beam width of ≥80° and a vertical beam width of ≥25°, ensuring that stable communication with the base station can be maintained when the ship is swaying, and the signal interruption time is <50ms/time.

  Electrical performance marine adjustment

  The multipath effect of the marine environment requires the antenna to have excellent polarization diversity capability. It adopts ±45° dual-polarization design with polarization isolation ≥30dB. The multipath fading can be offset by 10-15dB through receiving diversity technology, so that the signal receiving sensitivity can be increased to -118dBm (3dB higher than the land antenna).

  For the frequency band roaming needs that ships may encounter (such as cross-sea communications), the antenna covers the full frequency band of 698-2690MHz, and the standing wave ratio in each frequency band is <1.8, and the switching response time is <10ms, which can seamlessly adapt to the 4G maritime frequency bands of different countries and regions.

  Typical application scenarios and performance

  Ocean-going ship communications

  The 4G fiberglass antenna (gain 10dBi) installed on a 10,000-ton cargo ship can maintain a stable connection with the coastal base station within 50-80km from the shore, with a data transmission rate of ≥2Mbps (download)/512kbps (upload), meeting the needs of ship navigation updates, crew communications and cargo tracking. When encountering level 8 wind and waves (wind speed 17.2m/s), the probability of communication interruption is <0.1 times/hour, which is much lower than the 1 time/4 hours standard stipulated by the International Maritime Organization (IMO).

  Offshore aquaculture monitoring

  In the aquaculture cage area 10-30km offshore, a 4G fiberglass antenna is used to build an IoT communication network, and with the solar power supply system, water quality sensor data (temperature, pH value, etc.) can be transmitted in real time. Its corrosion-resistant design ensures continuous operation for three years without failure in a high-salt environment, reduces maintenance times by 90% compared to metal antennas, and reduces the life cycle cost of a single device by more than $600.

  Offshore platform communications

  The 4G fiberglass antenna deployed on offshore oil platforms must meet both explosion-proof (ATEX Zone 2 certification) and high-pressure (10bar) requirements. Through a special sealing design (fluororubber O-ring + metal bellows), it can maintain an IP68 waterproof rating (2 meters underwater / 24 hours without leakage) in the platform's steam and oily environment, ensuring smooth video conferencing (480p/30fps) between the platform and the land command center.

  Installation and maintenance specifications

  Main points for ship installation

  The antenna should be deployed at the top of the ship's mast (more than 3 meters above the superstructure) to avoid being blocked by the hull; it should be fixed with a 316L stainless steel bracket, and the installation angle should be consistent with the center axis of the hull (pitch angle 5°-8°) to ensure that the main beam points to the shore; the cable should be protected by a metal corrugated tube (diameter ≥12mm), and the bending radius should be ≥10 times the cable diameter to avoid cable fatigue caused by wave impact.

  Regular maintenance strategy

  Perform an appearance inspection every 3 months to remove surface salt frost (rinse with fresh water + neutral detergent); test the standing wave ratio (should be < 2.0) and connector torque (25N・m) every 6 months; replace the waterproof seal once a year (fluororubber material is recommended). Before entering the typhoon season, the antenna base needs to be reinforced and the lightning protection grounding resistance (should be < 10Ω) needs to be checked to ensure reliable lightning protection performance.

  Through material innovation and specialized design for the marine environment, the 4G fiberglass antenna effectively solves the failure problem of traditional antennas in scenarios such as salt spray, wind and waves, and vibration, providing a stable and long-term connection solution for marine communications. Its comprehensive cost-effectiveness can be fully reflected during the ship's operating cycle.

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SHENZHEN VLG WIRELESS TECHNOLOGY CO., LTD