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4G Fiberglass Antenna Cost-Effectiveness Analysis

2025-07-11

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  Cost-effectiveness analysis of 4G fiberglass antennas

  In the deployment of 4G communication networks, antennas are key hardware equipment, and their cost-effectiveness directly affects the overall economic efficiency of the project. Although the initial purchase cost of 4G fiberglass antennas is higher than that of traditional metal antennas, from the perspective of the entire life cycle, its advantages in performance stability, maintenance costs, and service life have formed a significant comprehensive cost advantage, which is especially suitable for long-term communication projects.

  Initial cost composition and comparison

  Purchase cost difference

  The purchase price of a single set of 4G fiberglass antennas is usually US$200-500, which is about 30%-40% higher than the same specification aluminum alloy antenna (US$150-350). This price difference is mainly due to material costs (the price of glass fiber reinforced polymer substrates is 1.8 times that of aluminum alloys) and process complexity (the molded one-piece molding process has 3 more processes than metal stamping). However, when purchasing in bulk (more than 100 sets), the price of fiberglass antennas can be reduced by 15%-20%, and the price difference with metal antennas is reduced to about 15%, with significant economies of scale.

  Comparison of installation costs

  The lightweight characteristics of fiberglass antennas (a single pair weighs 3-5kg, only 1/3 of metal antennas) reduce the difficulty of installation. Conventional brackets can be used for fixing, without additional reinforcement structure. The installation time for a single set is about 1.5 hours, saving 50% of the labor cost compared with metal antennas (3 hours). Calculated at a labor unit price of US$80/hour, the installation cost of a single set of fiberglass antennas can be reduced by US$120, partially offsetting the price difference in the procurement process.

  Lifecycle maintenance cost analysis

  Conventional maintenance expenditure

  Metal antennas need to be treated with rust prevention (spraying rust prevention paint) 1-2 times a year in outdoor environments, and the maintenance cost of a single set is about $50; while fiberglass antennas have natural corrosion resistance and do not require rust prevention. They only need to check the connector status every quarter, and the annual maintenance cost is controlled within $10. Based on a 10-year service life, the cumulative maintenance cost of a fiberglass antenna ($100) is only 20% of that of a metal antenna ($500).

  Fault replacement cost

  The mean time between failures (MTBF) of metal antennas in salt spray environments (such as coastal areas) is about 3 years, and the main fault is poor contact caused by rust; the MTBF of fiberglass antennas can reach 8 years, and most of the faults are due to aging of the connector, and the replacement cost is relatively low ($30/unit). In a 10-year cycle, metal antennas need to be replaced 3 times (including labor costs of $200/time), with a total replacement cost of $690; glass fiber antennas only need to be replaced once, with a total replacement cost of $230, a difference of $460.

  Hidden cost savings brought by performance benefits

  Improved signal transmission efficiency

  The low dielectric loss of glass fiber antennas (tanδ<0.005) increases the signal transmission efficiency by 5%-8% compared with metal antennas (tanδ<0.01). In rural base station applications, this means that the coverage radius is extended by 10%-15% at the same transmission power, which can reduce the number of base station deployments. For example, to cover an area of 100 square kilometers, 8 base stations are required using glass fiber antennas, while 10 are required using metal antennas. The difference in investment in base station equipment (including towers) is about $200,000, with significant long-term benefits.

  Energy saving

  Due to the high signal transmission efficiency, the base station RF module equipped with the glass fiber antenna can reduce the transmission power by 10%, and the annual power consumption of a single base station is reduced by about 1,200 kWh (calculated based on an average power of 50W). Based on the industrial electricity price of $0.15/kWh, the power saving cost of a single base station in a 10-year cycle is $1,800, and the 8 base stations have saved a total of $14,400.

  Cost-benefit model for different application scenarios

  Rural wide-area coverage project (10-year cycle)

  Fiberglass antenna: total cost per set (purchase + installation + maintenance + replacement) = 400+120+100+230=850 USD

  Metal antenna: total cost per set = 300+240+500+690=1730 USD

  Cost advantage: Fiberglass antenna saves 50.8%, 100 sets of projects save a total of 88,000 USD

  Industrial Internet of Things scenario (5-year cycle)

  Fiberglass antenna: total cost per set = 350+90+50+115=605 USD

  Metal antenna: total cost per set = 250+180+250+345=1025 USD

  Cost advantage: Fiberglass antenna saves 41%, suitable for cost control of medium- and short-term projects

  Cost sensitivity analysis

  When the purchase price of fiberglass antenna increases by 20% When the price of metal antennas drops by 10%, the cost advantage in rural projects remains above 40%; if the price of metal antennas drops by 10%, the gap narrows to 35%, but the performance advantage of glass fiber antennas still makes it the preferred choice. In areas with high maintenance labor costs (such as European and American countries), the cost advantage of glass fiber antennas is more obvious and can be increased to more than 60%.

  On the whole, although the initial investment of 4G glass fiber antennas is high, it has shown significant cost-effectiveness throughout its life cycle by reducing installation costs, reducing maintenance expenses, and improving performance efficiency. It is especially suitable for communication projects with long-term outdoor deployment and is the preferred solution that takes into account both economy and reliability.

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