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ISO 14001 4G Antenna

2025-10-24

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  I. The Core Logic of ISO 14001 and 4G Antennas

  Standard Application Scenarios

  4G antennas include base station macro antennas (for wide-area signal coverage), indoor distributed antennas (for signal enhancement in shopping malls and office buildings), and internal antennas for mobile phones and IoT devices. These antennas present unique environmental risks throughout their lifecycles: Aluminum alloy oscillator processing waste, RF module welding slag (containing heavy metals), and VOCs from exterior coatings during production; vegetation damage from excavation for outdoor base stations and indoor wiring and packaging waste during installation; and electronic contamination from RF chips (containing lead and cadmium) and waste of metal brackets during end-of-life. ISO 14001, through a closed-loop "environmental factor identification - risk control - continuous improvement," covers key aspects such as metal resource recycling, VOCs management, hazardous electronic waste disposal, and ecological protection, synergizing environmental compliance with communications equipment production efficiency. Application of Core Terms

  4.3.1 Environmental Factors: Systematically identify environmental impacts throughout the entire process, such as VOC emissions from injection molding, heavy metal leakage from welding slag, soil compaction during base station installation, and electronic contamination from scrapped chips. Identify key environmental factors (such as metal recycling, VOC treatment, and electronic waste disposal).

  6.1 Environmental Risk Control: Develop specific measures for key environmental factors, such as metal scrap sorting and recycling and spraying exhaust gas treatment, to reduce the dual risks of resource loss and environmental pollution.

  8.1 Operational Control: Standardize environmental practices at all stages, such as setting VOC emission limits and clarifying electronic module disposal procedures in compliance with GB 16297 "Comprehensive Emission Standards for Air Pollutants," the "Regulations on the Recycling and Treatment of Waste Electrical and Electronic Products," and GB/T 24256 "General Rules for Product Carbon Footprint Calculation."

  10.2 Non-Compliance and Corrective Actions: Develop corrective plans for issues such as mixed metal scrap storage and excessive VOCs, such as adding sorting and recycling facilities and upgrading exhaust gas treatment equipment. II. Key Environmental Control Points for the 4G Antenna Full-Process

  Production and Manufacturing

  Core environmental risks include: aluminum alloy vibrator stamping waste (resource waste), RF module welding slag (contains lead and tin, considered hazardous waste), plastic housing injection molding VOCs, and surface spraying solvent-based paint emissions. In accordance with ISO 14001 requirements, control measures are as follows:

  Metal Resource Recycling: Establish dedicated aluminum alloy/copper recycling areas, separate and store vibrator processing waste by material, and collaborate with metal recycling companies to implement a closed-loop "crushing-smelting-recasting" process, with a target recycling rate of ≥95%. Optimize stamping die precision to keep scrap rates below 3%, reducing raw material consumption. VOC and Hazardous Waste Management: Injection molding stations are equipped with a "screw-type gas collection hood + activated carbon adsorption + catalytic combustion" system, while spray painting stations utilize a "water curtain cabinet + molecular sieve purification" system to ensure VOC emission concentrations are ≤50mg/m³ (better than the requirements of GB 16297). Lead-free solder is used for welding, and welding slag is collected in leak-proof containers. Metals are regularly extracted and harmlessly disposed of by qualified hazardous waste disposal units.

  Plastic Reduction and Substitution: Recyclable PP/ABS alloy materials are preferred for housing injection molding. Plastic scraps are crushed and mixed with new material (≤20%) for non-critical components such as antenna brackets. Solvent-based paints are gradually replaced with water-based paints (VOC content ≤120g/L) to reduce pollution during the spray painting process. During the on-site installation phase, the main environmental risks include: vegetation damage/soil seepage from outdoor 4G base station antennas (tower/rooftop deployment), careless disposal of packaging waste (foam cushioning materials/cardboard) from indoor distributed antenna installations, and cable waste from the wiring process (mixed plastic sheathing and metal core). Control measures include:

  Ecological Protection: Before outdoor base station installation, an ecological assessment will be conducted to avoid areas with ancient trees, rare vegetation, and water source protection areas. A waterproof and anti-seepage cushioning layer will be laid on rooftops to prevent rainwater from carrying pollutants. After excavation of ground base stations, soil backfill will be completed within 48 hours, and local weather-resistant grass seeds (such as Zoysia) will be sown to achieve a vegetation recovery rate of ≥90%.

  Waste Separation and Recycling: The installation team will be equipped with separate recycling bags for metal/plastic/paper. Recyclable materials such as foam and cardboard will be transported back to the company for disposal by a recycling agency. Cable waste will be separated into plastic sheaths and metal cores for separate recycling and reuse. Mixing with household waste or careless disposal at the installation site is prohibited. Maintenance and Disposal

  Core environmental risks include: mixed disposal of scrapped 4G antenna metal components (electrode/bracket) and electronic modules (RF chips/capacitors), contamination from old housings (non-degradable plastic) replaced during maintenance, and electrolyte leakage from spare batteries (if any). Strict compliance with the "Regulations on the Recycling and Treatment of Waste Electrical and Electronic Products" is required, with the following control measures:

  Modular Disassembly and Recycling: A dedicated disassembly process for 4G antennas will be established, first separating the metal components from the electronic modules. After rust removal and testing, reusable metal components will be reprocessed into accessories, while non-reusable components will be returned to the furnace for smelting. Electronic modules will be handed over to specialized companies for low-temperature pyrolysis to extract precious metals (gold/silver) and process heavy metals to avoid soil or water contamination.

  Used Parts and Battery Disposal: Non-degradable plastic housings will be crushed and converted into recycled plastic pellets for use in the production of non-load-bearing structural components (such as packaging pallets). Spare batteries (lithium/nickel-metal hydride) replaced during maintenance will be stored separately in explosion-proof temporary storage cabinets, labeled for recycling, and connected to qualified companies for cascaded reuse or disassembly and recycling (lithium recovery rate ≥ 90%). III. Enterprise Certification Practices and Results

  Practical Results

  After obtaining ISO 14001 certification, some 4G antenna manufacturers established a full-process environmental management system. Their metal scrap recycling rate increased from 82% to 96%, reducing metal resource consumption by approximately 45 tons annually. VOC emissions were consistently controlled below 40mg/m³, with no environmental penalties incurred. By recycling plastic scrap and replacing it with water-based paint, they reduced their use of non-degradable plastics by approximately 32 tons and solvent-based paint by approximately 15 tons annually. Due to their environmental compliance and green production capabilities, they received priority procurement from telecom operators, resulting in a 16%-20% increase in order conversion rates. At the same time, their solid waste disposal costs were reduced by 18%, resulting in an annual operating cost savings of approximately 140,000 yuan. Common Non-Compliances

  VOC emissions exceeded standards during the spraying process (violating ISO 14001 Clause 8.1, failure to promptly replace activated carbon adsorption materials or catalytic combustion device failure);

  Metal scrap mixed with household waste (not complying with Clause 6.1, "Resource Cycle Control," and failure to implement separate recycling requirements);

  Scrapped 4G antenna electronic modules mixed with general solid waste (missing the corrective action mechanism in Clause 10.2, and failure to establish a dedicated dismantling process);

  Failure to restore vegetation after outdoor base station installation (violating ecological protection requirements and failure to implement Clause 8.1, "On-site Environmental Restoration").

  IV. Implementation Recommendations

  Quantification and Optimization of Environmental Factors: Utilize the LCA (Life Cycle Assessment) method to quantify the carbon footprint and resource consumption of 4G antennas throughout their entire lifecycle, from "metal mining - production - installation - decommissioning." Prioritize optimizing high-impact processes (such as spraying VOCs and metal scrap), and set phased targets (annual carbon emission reduction of 9% and metal recycling rate increased to 98%). Digital Environmental Monitoring: A real-time monitoring system was established to monitor VOC concentrations in the injection molding/spray painting workshops, metal scrap recycling volumes, and the progress of ecological restoration during base station installations 24/7. Any abnormal data will automatically alert environmental management personnel to ensure timely rectification.

  Green Supply Chain Collaboration: ISO 14001 requirements were incorporated into the supplier evaluation system, prioritizing suppliers of lead-free solder, water-based paints, and recyclable metal raw materials. "Scrap Recycling Agreements" were signed with upstream metal companies to achieve a "procurement-production-recycling" cycle for metal raw materials, mitigating environmental risks in the supply chain.

  Strengthening Ecological Protection Capabilities: Targeting outdoor base station installations, the "4G Antenna Outdoor Installation Ecological Protection Guidelines" were developed, clarifying the ecological assessment process, minimally invasive installation standards (such as using movable base station brackets instead of ground excavation), and vegetation restoration timelines. Installation teams were equipped with ecological protection tools (portable seed drills and soil remediation agents) to minimize environmental disturbance during field operations. Technological innovation to reduce costs: Research and develop green production technologies, such as using 3D printing technology to manufacture small 4G antenna oscillators (reducing the scrap rate to less than 1%) and developing VOC-free UV-curing coatings (reducing VOC emissions by 95%); exploring a "trade-in" model for base station antennas to improve the recycling efficiency of scrapped antennas and extend the resource cycle.

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SHENZHEN VLG WIRELESS TECHNOLOGY CO., LTD