High-Temperature Resistant 1.13mm Coaxial Cable

　　High-Temperature Resistant 1.13mm Coaxial Cable: Reliable Performance in Extreme Heat

　　In environments where extreme temperatures are the norm—from industrial furnaces and aerospace engines to high-temperature testing facilities—standard coaxial cables often fail, succumbing to insulation breakdown, conductor degradation, or signal loss. Our High-Temperature Resistant 1.13mm Coaxial Cable is engineered to thrive in these harsh conditions, combining a ultra-slim profile with exceptional heat resistance to deliver reliable signal transmission where other cables cannot.

　　Advanced Materials for Unmatched Heat Resistance

　　At the core of our High-Temperature Resistant 1.13mm Coaxial Cable is a selection of materials specifically chosen for their ability to withstand extreme heat. The cable’s conductor is crafted from high-purity nickel-plated copper, which retains its conductivity even at elevated temperatures, resisting oxidation and corrosion that can impair signal flow. This ensures that high-frequency signals—critical in applications like industrial sensors or aerospace telemetry—remain strong and stable, even when exposed to sustained heat.

　　The dielectric layer, a key component in maintaining signal integrity, is made from PTFE (Polytetrafluoroethylene), a material renowned for its exceptional thermal stability. PTFE can operate continuously at temperatures up to 260°C (500°F) and can withstand short-term exposure to even higher temperatures, making it ideal for environments where heat spikes are common. Unlike standard dielectric materials that soften or melt under heat, PTFE maintains its structural and electrical properties, preventing signal distortion or loss.

　　Ultra-Slim Design for High-Temperature Space Constraints

　　The 1.13mm diameter of our coaxial cable is a critical advantage in high-temperature environments, where space is often limited. Industrial machinery, aerospace engines, and high-temperature test chambers are packed with components, leaving little room for bulky cabling. Our slim cable fits seamlessly into these tight spaces, allowing for precise routing through narrow channels, around heat-generating components, and within compact equipment enclosures.

　　This compact design does not compromise on durability, however. The cable’s outer jacket, made from FEP (Fluorinated Ethylene Propylene) or PFA (Perfluoroalkoxy Alkane), is both heat-resistant and flexible, withstanding temperatures up to 200°C (392°F) for FEP and 260°C (500°F) for PFA. This flexibility ensures that the cable can be bent and maneuvered during installation without cracking or losing its heat-resistant properties—a vital feature in complex high-temperature systems where cable routing is challenging.

　　Signal Integrity Maintained Under Thermal Stress

　　In high-temperature environments, signal integrity is often threatened by thermal expansion, which can disrupt conductor alignment or create gaps in shielding. Our High-Temperature Resistant 1.13mm Coaxial Cable is engineered to counteract these effects, with a construction that remains stable under thermal stress.

　　The cable’s shielding—typically a combination of tinned copper braid and aluminum foil—maintains its coverage and conductivity even at high temperatures, preventing electromagnetic interference (EMI) from corrupting signals. This is crucial in industrial settings, where nearby machinery generates EMI that can disrupt sensor data or control signals. By blocking interference, the cable ensures that critical data—such as temperature readings from a furnace sensor or pressure measurements in a jet engine—remains accurate and reliable, even in the presence of heat and electrical noise.

　　Resistance to Thermal Cycling and Aging

　　High-temperature environments are rarely static; they often involve thermal cycling—repeated exposure to high and low temperatures—that can cause standard cables to degrade over time. Our 1.13mm coaxial cable is designed to withstand these cycles, resisting the fatigue and cracking that can occur when materials expand and contract.

　　The cable’s materials are selected for their thermal stability and resistance to aging. PTFE and PFA do not harden or become brittle with prolonged exposure to heat, ensuring that the cable remains flexible and functional over its lifespan. This resistance to thermal aging is particularly valuable in long-term applications, such as industrial furnaces that operate continuously for years, or aerospace systems where replacement is costly and time-consuming.

　　Versatile Applications in High-Temperature Industries

　　Our High-Temperature Resistant 1.13mm Coaxial Cable is trusted in a range of industries where extreme heat is a constant challenge:

　　Industrial Manufacturing: Used in furnaces, kilns, and heat treatment equipment to connect temperature sensors, pyrometers, and control systems. It ensures that real-time data on furnace conditions is transmitted accurately, enabling precise temperature regulation and quality control.

　　Aerospace and Aviation: Integrated into jet engines, rocket propulsion systems, and aircraft cabins, where it connects sensors monitoring engine temperature, fuel flow, and structural integrity. The cable’s heat resistance ensures reliable communication even in the extreme heat of engine compartments.

　　Automotive Engineering: Deployed in high-performance vehicles, race cars, and electric vehicle battery systems, where it connects sensors and control modules in engine bays or battery packs—areas prone to elevated temperatures.

　　Energy Production: Used in power plants, both fossil fuel and nuclear, to connect sensors in boilers, turbines, and exhaust systems. It withstands the high temperatures of these environments, ensuring that critical data on energy production and safety is transmitted without interruption.

　　Scientific Research: Supports high-temperature testing facilities, such as material science labs or plasma research centers, where cables must transmit data from experiments conducted at extreme temperatures.

　　Compatibility with High-Temperature Connectors

　　To ensure seamless performance in high-temperature systems, our 1.13mm coaxial cable is compatible with a range of high-temperature connectors. These connectors, often made from nickel-plated brass or stainless steel, are designed to withstand the same extreme temperatures as the cable, creating a complete high-temperature signal path.

　　Common compatible connectors include high-temperature SMA, N-type, and TNC connectors, which feature PTFE insulators to match the cable’s dielectric properties. This compatibility ensures that there are no weak points in the signal chain, preventing heat-related failures at the connection point—a common issue when standard connectors are used in high-temperature environments.

　　Resistance to Chemicals and Contaminants in Hot Environments

　　High-temperature environments are often accompanied by exposure to chemicals, oils, and contaminants that can degrade standard cables. Our High-Temperature Resistant 1.13mm Coaxial Cable is designed to resist these substances, with a jacket and insulation that are impervious to most industrial chemicals, fuels, and lubricants.

　　In industrial settings, where heat is often paired with exposure to solvents or corrosive gases, the cable remains intact, ensuring long-term performance. In aerospace applications, it resists the effects of jet fuel and hydraulic fluids, which can break down standard cable materials. This chemical resistance, combined with heat resistance, makes the cable a durable choice for environments where multiple hazards are present.

　　Compliance with High-Temperature Standards

　　Our High-Temperature Resistant 1.13mm Coaxial Cable meets or exceeds stringent industry standards for high-temperature performance, ensuring that it can be trusted in critical applications:

　　UL 94 V-0: A flammability rating that ensures the cable is self-extinguishing, reducing the risk of fire spread in high-temperature environments.

　　MIL-DTL-17: Meets military specifications for coaxial cables, including resistance to high temperatures, ensuring suitability for aerospace and defense applications.

　　IEC 60811: Complies with international standards for cable performance under thermal and mechanical stress, validating its durability in high-temperature conditions.

　　These certifications provide assurance that the cable has undergone rigorous testing to prove its ability to perform in extreme heat, giving engineers and operators confidence in its reliability.

　　Customization for Specific High-Temperature Needs

　　We understand that high-temperature applications have unique requirements, which is why we offer customization options for our 1.13mm coaxial cable. Whether you need a specific length, enhanced shielding for high-EMI environments, or a specialized jacket material for extreme temperature spikes, our engineering team can tailor the cable to your exact needs.

　　For example, in nuclear power plants, where radiation is an additional concern, we can provide cables with radiation-resistant materials. In industrial furnaces requiring extra flexibility, we can adjust the braiding density to balance flexibility and heat resistance. This customization ensures that the cable integrates perfectly into your high-temperature system, delivering optimal performance.

　　Trusted Performance in the Hottest Environments

　　Our High-Temperature Resistant 1.13mm Coaxial Cable is trusted by leading companies in industries where extreme heat is a daily challenge. From industrial manufacturers to aerospace engineers, professionals rely on our cable to maintain signal integrity in conditions that would destroy standard cables.

　　Each cable undergoes rigorous testing, including exposure to sustained high temperatures, thermal cycling, and chemical exposure, to ensure it meets our strict quality standards. This commitment to quality ensures that the cable performs reliably, even in the most demanding high-temperature environments, reducing downtime and maintenance costs.

　　Choose Our High-Temperature Resistant Cable for Extreme Heat Applications

　　When your application demands a coaxial cable that can withstand extreme heat without compromising signal integrity or size, our High-Temperature Resistant 1.13mm Coaxial Cable is the clear choice. Its advanced materials, slim design, and resistance to heat, chemicals, and thermal cycling make it indispensable in environments where other cables fail.

　　Contact us today to learn more about how our high-temperature resistant cable can enhance the reliability and performance of your high-temperature systems. Trust in a cable that’s built to thrive in the heat.