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Factory Automation Industrial Router

2025-10-10

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  Factory Automation Industrial Routers: Providing High-Speed, Reliable Connectivity for Smart Production Lines

  In factory automation, PLCs, industrial robots, IoT sensors, and quality inspection equipment work together. Uninterrupted, real-time network connectivity is not just a necessity; it's the lifeline for production efficiency, error-free operation, and intelligent decision-making. Traditional commercial routers fall short in this regard: they struggle to withstand electromagnetic interference (EMI) from machinery, suffer signal loss when connecting dozens of devices, or fail to synchronize with industrial protocols, leading to costly production interruptions, product defects, and data analysis delays.

  Our factory automation industrial routers are specifically designed to meet the needs of smart factories. Designed to unify your automation ecosystem, they provide ultra-low latency, industrial-grade durability, and seamless protocol compatibility, ensuring your production lines operate at optimal efficiency 24/7.

  Key Advantages: Tailored for Factory Automation

  1. Industrial-grade durability for harsh factory environments

  Rugged design: IP65 dust/oil resistance—resistant to metal shavings (machine shops), chemical fumes (electronics factories), and oil mist (automotive assembly lines) without compromising performance. Wide Temperature Adaptability: The operating temperature range is -30°C to 70°C (-22°F to 158°F), making it suitable for high-temperature welding areas, workshops near refrigerated warehouses, and seasonal temperature fluctuations.

  Electromagnetic Interference and Vibration Immunity: Compliant with EN 61000-6-2 (EMC Immunity), it resists interference from motors, inverters, and welding machines; and compliant with IEC 60068-2-6 (Vibration), it maintains stability on wobbly conveyors or robot bases.

  Stable Power Supply: The 9-48V DC wide-voltage input is compatible with the factory's existing 24V/48V industrial power system (no additional adapter required).

  2. Ultra-Low Latency and Redundant Connections for Real-Time Control

  Near-Instant Response: Utilizing an industrial-grade Qualcomm chip, latency is sub-20ms, which is critical for robot arm synchronization, real-time navigation of AGVs (Automated Guided Vehicles), and precision machining to avoid production errors caused by signal delays. Dual-link backup: Gigabit Ethernet (for fixed devices like PLCs) + 4G LTE/5G (for mobile devices like AGVs). If the primary network fails, the backup network automatically switches within 0.5 seconds, reducing production downtime by 90%.

  High concurrency: Supports over 500 concurrent devices (sensors, scanners, robots, HMI panels), eliminating signal congestion even on large automotive parts or electronics assembly lines.

  3. Comprehensive Compatibility with Industrial Automation Protocols

  Protocol Support: Natively compatible with PROFINET, Modbus TCP, EtherNet/IP, OPC UA, and DNP3, seamlessly integrates with your existing Siemens, Allen-Bradley, or Mitsubishi PLCs/robots (without expensive system rewrites or protocol converters).

  Plug-and-Play Deployment: Pre-configured with common automation profiles, setup takes 30 minutes (compared to over 4 hours with conventional routers), getting your production line up and running quickly. Scalability: Expandable Ethernet ports (8 Gigabit ports) + Wi-Fi 6 (for wireless sensors) allow for expansion as factory automation upgrades (e.g., adding more robots or AI-powered detection cameras).

  4. Remote Management and Industrial-Grade Security

  Cloud-Based Operations & Maintenance: An MQTT/SNMP-enabled platform enables remote configuration, monitoring, and troubleshooting of routers (e.g., resetting frozen connections) from your office or global headquarters (reducing on-site maintenance costs by 65%).

  Proactive Alerts: SMS/email notifications for network outages, device disconnections, or unusual latency – fix issues before they disrupt production (e.g., an alert is issued if an AGV loses connection mid-task).

  Multi-Layered Security: A built-in industrial firewall (blocks unauthorized PLC access) + VPN encryption (IPsec/L2TP) + 802.1X authentication – protects sensitive data (production recipes, quality logs) from cyber threats. 5. Low Total Cost of Ownership (TCO)

  Long Lifespan: Average 6-year durability (3x longer than commercial routers) minimizes replacement frequency and downtime.

  Energy Efficiency: A low 12W power consumption design conserves electricity and ensures 24/7 operation (critical for factories with hundreds of routers across multiple production lines).

  Reduced Rework: A stable connection reduces defective products caused by data latency (e.g., positional deviations in robot welding), saving material and labor costs.

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SHENZHEN VLG WIRELESS TECHNOLOGY CO., LTD

SHENZHEN VLG WIRELESS TECHNOLOGY CO., LTD