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5g outdoor wifi antenna high gain durability analysis

2025-07-01

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  5G outdoor WiFi antenna high gain durability analysis

  5G outdoor WiFi high gain antenna is widely used in many fields such as games, industry, and ships due to its excellent signal receiving and sending capabilities. Its durability is directly related to the stability and reliability of network connection.

  1. Material and structural design lay the foundation for durability

  (I) High-quality materials improve damage resistance

  The shell material of high-gain antenna has a significant impact on durability. Most industrial-grade products use high-strength weather-resistant engineering plastics (such as polycarbonate PC) or rust-proof alloy materials (such as aluminum alloy). Polycarbonate has good impact resistance and can resist physical damage such as hail and foreign body impact; aluminum alloy shell is not only impact-resistant, but also has excellent anti-oxidation and corrosion resistance, which can effectively cope with environmental erosion such as humidity and salt spray.

  The internal circuit substrate mostly uses highly stable FR-4 material or ceramic substrate. FR-4 material cost is moderate, with good electrical insulation and mechanical strength; ceramic substrate has higher thermal conductivity and high temperature resistance, better stability under high-frequency signal transmission, can reduce circuit failures caused by temperature changes, and extend the service life of the antenna.

  (II) Structural design enhances protection performance

  5G high-gain outdoor WiFi antennas often adopt a sealed structure design to achieve IP67 and above protection level. Taking the common omnidirectional high-gain antenna as an example, its joint is equipped with a special waterproof sealing ring, the feeder interface adopts a threaded tightening design, and the outside is reinforced with waterproof tape, which can effectively prevent rain and dust from intruding. Some high-end antennas are also filled with waterproof gel inside, which can prevent water vapor from penetrating even if the outer shell is slightly damaged, ensuring the safety of the circuit.

  In terms of mechanical structure, the connection between the antenna bracket and the main body adopts a thickened and reinforced design, which is fixed by multiple high-strength screws and anti-loosening treatment (such as using spring washers and thread locking glue). In strong wind environments, the stable structural design can prevent the antenna from loosening components or breaking connecting cables due to shaking and displacement, ensuring long-term stable operation.

  II. Environmental factors test the durability of antennas

  (I) Long-term impact of extreme climates

  Temperature changes: The antenna needs to adapt to the extreme temperature range of -40℃ to 70℃. In low temperature environments, materials tend to become brittle, plastic shells may crack, and rubber seals become hard and lose elasticity, resulting in seal failure; high temperatures will accelerate the aging of electronic components and reduce circuit performance. Some high-quality antennas use wide-temperature electronic components (such as wide-temperature capacitors and resistors) and design heat dissipation structures such as heat dissipation fins and thermal conductive silicone grease inside the shell to alleviate the impact of high temperature on components. However, long-term exposure to extreme temperature environments will still cause irreversible damage to the internal components and material properties of the antenna.

  Humidity and corrosion: In high humidity environments, water vapor easily condenses on the surface of the antenna and penetrates into the interior, causing circuit short circuits and rusting of metal parts. Salt spray environments in coastal areas and acid-base corrosive gases in industrial areas will accelerate antenna aging. Even if anti-corrosion materials are used, long-term exposure to salt spray will gradually damage the surface coating of the aluminum alloy shell, and the internal metal will begin to corrode; metal parts such as solder joints and pins on the circuit board may also suffer from poor contact due to corrosion, affecting signal transmission.

  (II) Mechanical external force and electromagnetic interference

  Mechanical external force: The antenna may be subjected to mechanical external forces such as strong winds, hail, and bird strikes during use. Strong winds will cause continuous vibration of the antenna, resulting in loose connection parts and cable wear; hail impacts may directly damage the antenna shell and internal components. Although the wind resistance level is considered when designing the antenna (such as being able to withstand wind forces above level 12), the metal fatigue problem of the bracket and connection parts cannot be ignored in a long-term strong wind environment, which may cause structural failure.

  Electromagnetic interference: Motors and inverters in industrial environments, as well as the complex electromagnetic environment around communication base stations, will cause electromagnetic interference to the antenna. Although the antenna has a certain electromagnetic compatibility (EMC) design, and reduces the interference through shielding covers, filtering circuits, etc., long-term exposure to strong electromagnetic interference environment will cause the performance of the electronic components inside the antenna to decline, the signal processing circuit to misjudge the signal, resulting in a weakening of the antenna's signal receiving and sending capabilities, affecting its long-term stable operation.

  III. Use and maintenance affect durability

  (I) The importance of installation and use specifications

  Correct installation is crucial to the durability of the antenna. If the installation location is not properly selected, such as near high-temperature equipment, strong electromagnetic interference sources, or the mounting bracket is unstable, it will accelerate the aging and damage of the antenna. For example, if the antenna is installed near the air conditioner outdoor unit, the high-temperature airflow will cause the local temperature of the antenna to be too high; if the bracket is not installed horizontally, it will cause the antenna to be unevenly stressed for a long time, increasing the risk of structural damage.

  During use, overload operation will also affect the life of the antenna. In order to expand the signal coverage range, some users arbitrarily increase the antenna transmission power, exceeding its rated parameters, which will cause the internal power amplifier components to overheat, accelerate the aging of the components, and even burn the circuit, greatly shortening the service life of the antenna.

  (II) Maintenance and maintenance to extend the service life

  Regular maintenance is the key to ensuring the durability of the antenna. Monthly appearance inspections can promptly detect problems such as shell cracks, loose brackets, and broken feeders, preventing minor faults from turning into major damages; quarterly signal performance testing can detect antenna performance degradation trends in advance by comparing parameters such as signal strength and transmission rate, and troubleshoot potential problems such as component aging and poor connection.

  Cleaning and dusting the antenna surface can prevent dust accumulation from affecting heat dissipation; timely cleaning of debris around the antenna to prevent branches, bird nests, etc. from blocking or damaging the antenna; reinforcement inspections of the antenna after bad weather can repair structural loosening caused by external forces. Although these maintenance measures seem simple, they are effective in maintaining antenna performance and extending service life.

  The durability of the high-gain 5G outdoor WiFi antenna is affected by multiple factors such as materials, environment, and use and maintenance. High-quality materials and reasonable design provide the basis for durability, but complex environments and improper use will accelerate antenna aging. Through standardized installation, scientific use, and regular maintenance, the antenna performance can be maximized, its effective service life can be extended, and the long-term stability of 5G network connections can be guaranteed.

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